u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator
 u160bs-160kn-toughened-glass-insulator

160KN Toughened U160BS Suspension Glass Insulator

U160BS 160kN toughened glass suspension insulator, short steel foot, ball and socket for high voltage lines.

  • Brand:SOLARIS
  • Type:Short Steel Foot Ball and Socket Toughened Suspension Glass Insulator
  • Material:Tempered glass
  • Place of Origin:UK
  • Mechanical failing load:160kN

Product Information

  • Model:U160BS

  • U   Refers To Disc Suspension Insulator

  • 160 indicates a rated Mechanical failing load  of 160kN

  • B   For Ball And Socket Type

  • S   Stands For Short Steel Foot


  • 146- indicates that the height of the insulator structure is 146mm, and there are also insulators with spacing of 155,170mm.

  • 280- indicates that the diameter of the insulator disc is 280mm, and there are also insulators with disc diameters of 255mm, 300mm,  320mm, 380mm, 420mm, etc.

  • 400- indicates that the creepage distance of the insulator is 400mm, and there are also insulators with creepage distances of 320mm, 450mm, 550mm, etc.


  • Type: Standard profile Toughened Suspension Type

  •  Rated mechanical load: 160kn (about 16 tons)

  • Purpose: Widely applicable as insulation support for medium and high voltage transmission lines and substation equipment, capable of stable operation under various climatic conditions.


  • The product model is in accordance with  IEC60383-1:1993,MOD / GB/T1001.1

  • The connection structure is in accordance with GB/T4056-2008(IEC60120:1984,MOD) and BS 3288 part lll.

  • According to customer requirements, the locking pin can be either W-pin or R-pin.

  • lf there is no special instruction, W pin is used for U160BS

Product drawing

u160bl-drawing.jpg

Product parameters

IEC designationU160BS/146U160BM/155U160BL/170
Mechanical failing loadkn160160160
Diameter Dmm280280280
Height Hmm146155170
Creepage distance Lmm400400400
Socket couplingmm202020
Wet power frequency withstand voltagekv454545
Dry lightning impulse withstand voltagekv110110110
Power frequency puncture voltagekv130130130
Radio interference voltage(10kV 1MHz)μv505050
Corona visual testkv18/2218/2218/22
Power frequency electric arc voltageka0.12s/20Ka0.12s/20Ka0.12s/20Ka
Impulse puncture voltageP.U2.82.82.8
Net weight per unitkg6.56.66.7

Suspension insulator components

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Suspension insulators consist of the following elements:

  • - One dielectric made of toughened glass with the appropriate properties and shape for the environmental conditions in which it must function.

  • - One hot-dip galvanized nodular or ductile malleable cast iron cap.

  • - One hot-dip galvanized forged steel pin.

  • - The cap and pin are assembled on the glass piece using aluminous cement with the appropriate properties to withstand the thermomechanical efforts.

Lastly, the insulator cap has a stainless steel or phosphor bronze locking device (split pin) which secures the coupling of the units.

Similarly, the pins may be protected using an anti-corrosion zinc sleeve (sacrificial anode), when requested. This zinc sleeve is strongly recommended for insulators which are going to be used in lines with heavy pollution.

Glass insulator shell Cross-section

Under long-term electrical stress, contaminants can trigger local arcs, leading to insulator surface carbonization (electrocorrosion). Enough creep distance to disperse the strength of the electric field, reduce the risk of local discharge and extend the life.

glass-insulator-u120b-8.jpg

glass-insulator-u120b-9.jpg


Detailed Photos

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